KawasakiTrax Community

Tech Information => General Help => Topic started by: arcticcat941 on January 05, 2014, 08:13:47 PM

Title: 1980 440 drifter bogging bad - need help
Post by: arcticcat941 on January 05, 2014, 08:13:47 PM
Hey guys! I have a MINT 1980 440 drifter that im having issues with bogging at full throttle. I live in southern Wisconsin and just south of me there is a race track that they have been racing vintage leaf spring sleds at. Well I entered it this last Saturday and had major issues. I was battling the sled all week on trying to get it to run right. I was changing the jetting but everytime the temp would change it would run crappier and then I would get it to run good again but I was also at my house on flat ground. Basically Friday night (about 3 degrees outside) after I messed with it all night I seemed to get it running good. Saturday morning it was about 30 degrees and it ran like crap, rejetted it and it seemed to run fine. Got to the track that night (went down to about 10 degrees) and of course it ran like crap again. Rejetted it to what I had the night before and it ran real good on flat ground. The track has a pretty decent hill that you go up and down twice (roughly 150-200 feet up). For the most part it was running real good on flat ground but coming out of some corners it would bog down bad and then going up the hills I would lose basically all power, I was lucky to reach the top most times. Is there anything you guys think I can do to get it to run better, im at a stand still here. I really don't know much about jetting so I could use some help with that if anyone has like a chart or something. The plugs are new, compression is at 150 in both cylinders, carb was cleaned multiple times, fuel tank flushed out, ran all new fuel lines, im just completely lost and I really want it to get running at full performance. Also if I get this figured out I would like to regear it to have more acceleration than top speed, were lucky if we get up to 35-40 mph and this is all im doing with the sled besides bopping around at the house so the question is does anyone know where I can get new gears and a chain from or are they somewhat universal with other brands. I would really appreciate the help. thanks guys!!
Title: Re: 1980 440 drifter bogging bad - need help
Post by: arcticcat941 on January 05, 2014, 08:36:47 PM
also looking for a stiffer rear shock. are the rear shocks universal on most older sleds? or do I need to find a shock made for the drifter?
Title: Re: 1980 440 drifter bogging bad - need help
Post by: arcticcat941 on January 06, 2014, 02:31:36 PM
Someone has to has some input here? anyone?
Title: Re: 1980 440 drifter bogging bad - need help
Post by: Lloyd (ljm) on January 06, 2014, 03:48:01 PM
Your bogging issue could be MANY things.

 Could be fuel or ignition related.

 Is the exhaust restricted?

 Did you change the crank seals?

 Did you replace the fuel pick up in the tank?

 Shacks for Drifters are no longer available. You have to find one that is close to the right length, both open and closed.

 Why would you want a stiffer shock? Unfortunately you might have to be satisfied with what will fit for a shock.

 Is the suspension free?  did you remove it and grease the shafts?
 How tight is the track?
 Are the idler wheels in good shape?

 As you see your post left more questions than answers.

 I have a 80 440 Drifter that I got new as a teenager.  That is a great all around sled and the best sled in powder that I have driven

 
Title: Re: 1980 440 drifter bogging bad - need help
Post by: arcticcat941 on January 06, 2014, 07:58:27 PM
I have not checked the exhaust for restrictions but that will be my next thing. I have not changed the crank seals and I don't know if they have been before me. The sled is in immaculate condition and was very well taken care of but I guess that doesn't mean they still couldn't be bad. I did not replace the fuel pick up in the tank but I did flush the tank out. Is there any screens or anything in the pickup that I may have missed? I also should note that I have a parts drifter that was in bad shape and I had to rob the carb off of that one and the carb is in pretty poor shape which could be part of my issue. The carb that was on it was in excellent shape but somehow one of the tabs that the pin goes through that holds the float plate broke which led me having to put the other carb on. I ordered a new vm32 carb for it so I guess I wont know if that was the issue until I get it. I guess im just stumped on why it was only happening going up the hill, it ran phenomenal on flat ground. Some people told me that the float plate might have been closing the needle when i was going up hill and that i should bend the tab a little bit?? does that sound right?? I have a new ignition coil that i will put on to. And as for the suspension it is also in immaculate condition and the track looks brand new. The reason i asked about the shock is because one of the days i was riding around the yard it froze closed on me and it free'd up after it sat in the heated garage. I havnt had any issues since but i figured i should get a new shock for it.
Title: Re: 1980 440 drifter bogging bad - need help
Post by: invader87 on January 06, 2014, 09:31:42 PM
Are you able to operate the choke or primer when it acts up? Does that change anything? Keep us updated.
Title: Re: 1980 440 drifter bogging bad - need help
Post by: Joel on January 06, 2014, 09:39:52 PM
I got my last Drifter shock from Image Enterprises. Joel
Title: Re: 1980 440 drifter bogging bad - need help
Post by: arcticcat941 on January 07, 2014, 04:46:13 AM
When I would run it around the yard and it would bog I would hit primer and it would keep running. I would then jet it for more fuel and then have no issues on flat ground. Only issue came into play going up the hill at the track and it was to hard to try and prime it. And thanks Joel!
Title: Re: 1980 440 drifter bogging bad - need help
Post by: kawhead on January 07, 2014, 09:30:41 AM
crank seals go bad with time, the rubber rots....those seals have had oil on them for , oh, lets see.....1/3 of a century.keep running it this way and tou'll need a piston to, at least.
Title: Re: 1980 440 drifter bogging bad - need help
Post by: gixxer6 on January 07, 2014, 11:19:32 AM
kawhead is right.  Those seals need to be changed!  I have seen sleds run exactly how you described because of bad seals.  The fuel pump is driven from the pressure pulse created in the crankcase.  If the seals are leaky, the pump can be weak or intermittent. 
Title: Re: 1980 440 drifter bogging bad - need help
Post by: arcticcat941 on January 07, 2014, 12:48:40 PM
Only happens going up hill tho. Like I said earlier they very well could be bad but what would bad crank seals have to do with going up hill. It runs better than my old 07 race sled on flat ground. I'd think it'd be bad all the time if they were shot.
Title: Re: 1980 440 drifter bogging bad - need help
Post by: booblover on January 07, 2014, 02:44:42 PM
After messing with these sleds for a few years now, I have learned one major lesson, which you will find on half of the threads on this site. REPLACE SEALS. I have three invaders now. The two that I keep running exhibited many different issues before I did the seals. Issues that I would never have guessed would be caused by seals. I changed them, and both times, the problems went away.
Title: Re: 1980 440 drifter bogging bad - need help
Post by: arcticcat941 on January 07, 2014, 04:39:36 PM
OK I am ordering some now and will do them this weekend. How long should I expect it to take? Do I need any special tools besides clutch puller?
Title: Re: 1980 440 drifter bogging bad - need help
Post by: gixxer6 on January 07, 2014, 05:45:19 PM
That's a good place to start...   You'll need a puller and some good grade 8 bolts for the flywheel.  And some good sealant for the crankcase, something rated for gas immersion.  2 to 4 hours should do it. 
Title: Re: 1980 440 drifter bogging bad - need help
Post by: arcticcat941 on January 07, 2014, 06:35:32 PM
thanks everyone!!! Any of you guys know where I can get a 17 tooth 11 wide 15 spline top sprocket??? Cant find one any where..i think they came on the 340 drifters..anyone have one lieing around??? If anyones interested I would trade my 21tooth top sprocket and 92 pitch chain for your 17t top sprocket and 90 pitch chain out of a 340 and throw some extra money in..
Title: Re: 1980 440 drifter bogging bad - need help
Post by: Checkmarks on January 09, 2014, 10:27:05 PM
Running the smaller gear (17 top gear) is likely not to any advantage.  Sure theoretically you would accelerate faster at least that is the concept.  Because of the differences in horsepower you will much more likely just be spinning your track outrunning your traction.  It may be cool to light your automobile tires on pavement but in the race, you lost while your competitor smokes you to the 1/4 mile marker never spinning his tires.
Title: Re: 1980 440 drifter bogging bad - need help
Post by: arcticcat941 on January 10, 2014, 08:36:20 PM
Is this judging from experience or just your opinion? I'm racing on a track where acceleration is more important rather than speed. Dont have a blower sticking out the hood so I Dont think I'll have a problem with all the horsepower causing it to just spin.
Title: Re: 1980 440 drifter bogging bad - need help
Post by: Lloyd (ljm) on January 11, 2014, 05:00:39 AM

 I would agree with Checkmarks. You will experience traction issues. I wouldn't trade your sprocket and chain. You should try it and see which combo works better.

 I will look and see if I have any 17 tooth sprockets.

 New ones are still available and not much money.

 Lloyd
Title: Re: 1980 440 drifter bogging bad - need help
Post by: arcticcat941 on January 11, 2014, 01:46:28 PM
I ended up ordering it and I'm going to try it next Thursday at the practice and see how it is otherwise I'll change it back. I should mention to that I put a new carburetor on it and it runs great now on flat and up thehill . Good thing I didn't change the crank seals and be stuck in same spot. That'll be a summer project. Also does anyone have jetting issues with temperature changes? If so Anyone got a good chart telling you what yo use?
Title: Re: 1980 440 drifter bogging bad - need help
Post by: gixxer6 on January 11, 2014, 06:00:11 PM
Glad to hear you got it running good!  Must've been something with the float/fuel level...  Good luck with the 30 year old crank seals, I hope they hold til spring.  Let us know how the gearing works out for you. 
Title: Re: 1980 440 drifter bogging bad - need help
Post by: arcticcat941 on January 12, 2014, 06:52:43 PM
Installed the 17tooth top sprocket over the stock 21tooth sprocket today and alls I can say is holy crap. I didn't have any traction issues but holy hell does the thing move now. It probably wouldn't do so good to trail ride but racing it like I am I think I'm going to love it. It was pulling skis off ground pretty easy. Kinda scared me a little. Just would like to thank everyone that's gave me advice so far. I'll keep you guys posted on how it performs at the race next weekend!
Title: Re: 1980 440 drifter bogging bad - need help
Post by: kawhead on January 13, 2014, 08:45:33 AM
a good running drifter will pull the skis no problem with stock gearing.....and you should see no major change in jetting till 35/40 degrees f from what i've seen.....
Title: Re: 1980 440 drifter bogging bad - need help
Post by: JRock on August 02, 2014, 11:30:37 AM
Hey There!!!!  Great post and i hope you get this reply!

I just bought the vm32-33 mikuni carb for my 1980 kawi drifter 440. I have to ask you, did you just take it out of the box, put it on, and adjust the idle? Or did you have to get all the right jets, needles, needle jets, and pilot jets?

I am new to carbs and this is my first restoration sled. I got it free, put all new seals, rings and pistons on. 160 psi in each cylinder. ready for the carb but big learning curve!!!!!!!

Any advice is greatly appreciated.

Thanks in advance